Transform your flexible 3D printing capabilities with Phaetus aeWorthy™ TPU-Aero Filament, an ultra-lightweight, active-foaming flexible filament engineered for weight-critical applications. Designed for drone parts, RC aircraft, cosplay accessories, and wearable gear, TPU-Aero achieves a featherlight, cushioned finish without sacrificing the impact resistance and elasticity of traditional thermoplastic polyurethane.
Utilizing active foaming technology, TPU-Aero expands within the nozzle during extrusion. By adjusting your printing temperature, you can control the material's expansion ratio and density, yielding parts that are up to 50% lighter than standard TPU. The result is a uniquely soft, tactile, matte-textured component that provides excellent energy absorption and flexibility.
Key Features
Active Foaming Technology: Temperature-controlled density allows you to tune the filament for maximum lightness or higher structural density.
Ultra-Lightweight & Flexible: Significantly reduces part weight compared to traditional TPU while retaining flexible, rubber-like durability and shock absorption.
Matte & Soft-Touch Finish: Masks print layer lines while delivering a unique tactile feel, ideal for grips, protective pads, and cosplay props.
Durable & Resilient: Maintains excellent layer bonding and impact resistance, making it tough enough for active outdoor use and drone mounts.
Recommended Print & Processing Guidelines
Parameter
Recommended Setting
Nozzle Temperature
210°C – 250°C (Adjust to tune density & foaming expansion)
